lakebum
Well-Known Member
Top is installed except for the canvass and finish under console wiring. They recommend one self-driller at the four joints that have a tight fit which are the two long arms. The short arm is much thinner and the bow that goes in it is the same size as the ones that go in the thicker long arms. Makes for a very sloppy fit and they suggest two drillers to help hold it. I drilled and tapped 10-32 s.s. screws at each joint (four at each joint) for a much stronger fit. The sloppy fit was eliminated by sliding in two pieces of 1/8" X 1" aluminum flat stock in each joint which really tightened it up.That was a 1/4" of total slop.As Geewest said, the rails are easy to fish wire into.
I guess I cheated some since I'm a master electrician. Where I brought the mooring light wire up I installed a piece of 3/8" o.d. stainless steel flex in the rail and drilled a hole to match in the top arm and ran it in there. You never see wire with the top up or down. The flex was added at the light also, this is a little over-simplified because it takes a lot of time to do it right. Next one would be much quicker. Expecting alot of rain this week so I waited on the canvass part so the pollen will wash away some. I'm terrible at posting pics but I'll give it a shot tommorrow night. Grant, if you have time maybe you could pm me a tutorial on this! Questions? Be glad to answer.
They ,pontoonstuff.com, have already shipped the missing H brackets. Steve
I guess I cheated some since I'm a master electrician. Where I brought the mooring light wire up I installed a piece of 3/8" o.d. stainless steel flex in the rail and drilled a hole to match in the top arm and ran it in there. You never see wire with the top up or down. The flex was added at the light also, this is a little over-simplified because it takes a lot of time to do it right. Next one would be much quicker. Expecting alot of rain this week so I waited on the canvass part so the pollen will wash away some. I'm terrible at posting pics but I'll give it a shot tommorrow night. Grant, if you have time maybe you could pm me a tutorial on this! Questions? Be glad to answer.
They ,pontoonstuff.com, have already shipped the missing H brackets. Steve