Replaced Floor and Seats

Jengel

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Have a 2004 2550 RL. Carpet was ugly and getting worn, and seats were starting to tear. Replaced flooring with vinyl and we absolutely. Was quite a bit of work, but not as horrible as I would have expected. I did not replace the wood - mine was fine. Rented a floor sander to get it smooth. I didn't get all of the glue residue off, but got it smooth and I hope it will be fine. I added some interior and exterior LED lights. I'm looking for a glove box as shown here, and would be interested in a like new table since mine was pretty beat up and had blue scuffing from the playpen cover. Otherwise, the boat is like new. Seats will be installed this weekend.

Let me know if you know where I can get a like new table and glove box.

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Wow! That looks great. I can guess that it wasn't cheap, but resale value should go up and it will be much easier to keep clean.
 
Nice job. Hopefully I get many more years out of mine before I have to do this!
 
Beautiful!
 
Have a 2004 2550 RL. Carpet was ugly and getting worn, and seats were starting to tear. Replaced flooring with vinyl and we absolutely. Was quite a bit of work, but not as horrible as I would have expected. I did not replace the wood - mine was fine. Rented a floor sander to get it smooth. I didn't get all of the glue residue off, but got it smooth and I hope it will be fine. I added some interior and exterior LED lights. I'm looking for a glove box as shown here, and would be interested in a like new table since mine was pretty beat up and had blue scuffing from the playpen cover. Otherwise, the boat is like new. Seats will be installed this weekend.

Let me know if you know where I can get a like new table and glove box.

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Nice job. What does it take to remove the furniture seats and rails for the new flooring? What kind of fasteners were used? Was under deck access required?
 
Nice job. What does it take to remove the furniture seats and rails for the new flooring? What kind of fasteners were used? Was under deck access required?
This person joined, posted this one day (Oct 9, 2019) and never logged back into the forum again. I doubt you will get a reply.. You could try sending them a PM through the forum feature to see if they get an email notice and reply. I just wouldn’t hold your breath on it.
 
Nice job. What does it take to remove the furniture seats and rails for the new flooring? What kind of fasteners were used? Was under deck access required?
I'm not the original poster but I have done this job. Did it to my 2001 Benny in 2013. If you've never done anything like this, be advised everything, and I mean everything, has to be removed from the deck. Rails, ladder, furniture, helm, side trim, lights. It is a big job. Took me 5 weekends working on and off.

I definitely needed access to lots of fasteners from the underside and suspect you will too. So my project started with getting the boat off the trailer and onto cribbing. I was working outside in the grass and didn't have the luxury of a car lift or overhead crane. The one tip I have here is if you use a floor jack and wooden block to lift the toons, make sure you put it under one of the vertical supports that separate the chambers in the tube. I started jacking mine right between two of those and the tube started to deform. Quite shocking but luckily it went back to round as soon as I relieved the pressure.

My old boat had all kinds of different fasteners. Generally machine screws with nuts to hold the rails on and wood screws through the rotomolded seat bases to secure the seats to the deck. But there were machine screws with nuts holding some of the pieces of furniture in place. It was a real challenge to get some of the nuts off.

Dealing with helm and everything in it can be daunting. The sales manager at my local Bennington dealer (Chase at Captain's Choice Marine in Leesville, SC) gave me a time and aggravation saving tip: Instead of disconnecting all wiring, motor controls and steering cables to completely remove the helm, loosen everything up a bit and lay it over on it's side next to the deck of the boat. (Edit to add: My large rolling trash bin matched up perfectly to the height of the deck so I laid the helm on top of it.). When you lay the vinyl or carpet, cut a slit from the side into the hole in the deck that all the wires and cables come through. When you have it all put back together, the trim covers everything (or all but about .25") It is not noticeable.

In my case, I had to cut all the tie wraps for the power steering cable back near the motor and provide some slack to the helm. I also cut all the tie wraps around the 100's of wires and disconnected a large wiring harness connector to create some slack under the helm. But I did not have to disconnect the power steering cables (which likely would have created a huge mess) or the motor controls.

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I've had this job done under warranty when we had a problem with the glue seeping through the seagrass. A crew came from the factory to our dealership and literally knocked it out! It took them a day to remove Everything from the deck! The 2nd day they replaced the seagrass and reinstalled Everything! The 3rd day they made sure that all systems were functional and it was ready for pick up!
 
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